Automatic Jar Line Packing Machine

About Automatic Jar Line Packing Machine

Product Overview:

Automatic Jar/Bottle FillingCappingLabelling Line is a fully integrated, continuous-motion packaging solution designed for high-efficiency production of glass/plastic jars and bottles. The system combines accurate liquid/viscous filling, reliable cap placement & tightening, and precise label application on a single conveyor linedelivering consistent output, minimal spillage, reduced manpower, and professional shelf-ready packaging.

Ideal for food & beverage, Pharma, cosmetics, chemicals, home-care, and similar industriesespecially products like honey, jam, sauces, syrups, oils, creams, gels, pastes, and other free-flow or viscous liquids (depending on filler selection).

Key Modules:

1) In feed & Conveyor handling.

• Automatic bottle/jar feeding on SS conveyor
• Adjustable guides for multiple container sizes
• Smooth transfer between stations to avoid toppling and damage

2) Filling Station.

• Volumetric / piston / pump-based filling options (based on viscosity)
• Anti-drip nozzles to reduce leakage and product wastage
• No-bottle-no-fill logic (optional) for clean operation
• Quick changeover support for different volumes

3) Capping Station.

• Automatic cap feeding and placement
• Torque-controlled tightening for uniform sealing quality
• Supports multiple cap types: ROPP / screw caps / lug caps (as required)
• Optional cap presence & torque verification

4) Labelling Station..

• Automatic wrap-around / front-back labelling (based on model)
• Accurate label position control with sensor-based triggering
• Optional batch coding / MFG/EXP printing integration

Features & Benefits:

• All-in-one line: Filling + Capping + Labelling in one synchronised system
• Higher production with fewer operators
• Consistent quality: repeatable fill volume, uniform capping torque, straight label placement
• Reduced spillage & wastage with controlled filling and anti-drip design
• Easy changeover for different jar/bottle sizes and fill quantities
• Hygienic construction with SS304 contact parts (recommended for food/Pharma)

Applications:

• Honey / Jam / Sauce / Ketchup / Syrup / Pickle oil
• Pharma syrups / tonics
• Cosmetic creams / gels / lotions
• Edible oils / lubricants / chemicals (non-corrosive or as per MOC)

Optional Add-ons:

• Turntable / unscramble for bottle feeding
• Cap elevator / cap sorter
• Induction sealing / wad sealing
• Shrink sleeve applicator
• Vision inspection (cap, label, fill leveller
• SCADA / data logging / reject system
• Online check-weigher

Customizable to Your Production Needs

This automatic jar packing line is adaptable to diverse jar sizes, handling diameters according to your specific requirements. Its adjustable conveyor speed and filling range (5-20 litres) make it perfect for manufacturers with changing product lines. The machine can process PET, HDPE, and glass jars, ensuring packaging flexibility for water, juice, or edible oils.


Accurate and Efficient Filling Technology

Utilize a precise 1% filling accuracy, minimizing product giveaway and ensuring consistency in every jar. The PLC touch screen allows intuitive control and recipe storage, while an automatic capping mechanism streamlines the sealing process. Achieve high-speed production of up to 1200 jars per hour with low maintenance needs and a reliable electric drive system.


Integrated Safety and Easy Cleaning

Safety is paramount with the inclusion of emergency stop functions, overload protection, and comprehensive guarding. The machine's CIP (Clean in Place) compatibility ensures fast, effective cleaning without the need for disassembly, reducing downtime and promoting hygienic operations. These features are engineered to minimize risks and maximize productivity in demanding environments.